Free Animatronic Repair Measurement Worksheet: Measure Before You Order

Gizato 176-piece animatronic repair system with sorted replacement components

A replacement gear can look right and still be the wrong fit. Before ordering parts for a Halloween animatronic, record the details of the original component in one place.

We made a free, one-page animatronic repair measurement worksheet for that first comparison. Print it, keep it beside the original part, and use the photo checklist when asking for identification help. There is no email signup or account requirement.

Download the free repair worksheet (PDF)

Start with the original part

Unplug the power adapter, remove the batteries, and wait for movement to stop before inspecting the mechanism. Photograph the original gear train, belt path, washers, and spacers before removing anything.

The worksheet records eight details:

  • Tooth count
  • Gear module, if known
  • Outside diameter
  • Face width
  • Hub shape and dimensions
  • Bore size and shape
  • Shaft size and shape
  • Belt profile and dimensions, when relevant

Use millimeters consistently and record what you actually measured. If a value is unknown, leave it marked unknown. A similar-looking part or a matching tooth count alone does not establish compatibility.

Take photos that make comparison easier

Include a view of the mechanism before disassembly, both faces of the removed part, its side profile, and a close view of the bore and shaft. Keep the original component and any washers or spacers together. A ruler or caliper in the photo adds useful context; clear photos still do not replace measurements.

For the complete sequence, open our Halloween animatronic gear-size guide.

Compare the kit contents before you order

Gizato offers two repair assortments. Choose based on the included components and the dimensions your repair needs.

Standard U.S. shipping is $8; express shipping is $15. With standard shipping, the totals are $47.49 and $57.99 respectively, before applicable tax. The checkout shows the final amount before payment. Each listed checkout is for one kit.

These assortments are not universal replacements, and FitKey does not establish fit by itself. If the listed specifications do not match the original component, do not assume that a larger assortment will solve the mismatch.

Need help identifying what to compare?

Email chevydelacruz@gizatolabs.com with the product you are considering, your measurements, and clear photos. We can help you work through the comparison; final measurement and fit verification remain necessary.

Get the printable worksheet and keep the measured details with your repair project. Know someone preparing a Halloween display? Share this page so they can use the same checklist.